Product Overview
The Double Layer Floor Deck Machine is an innovative, highly integrated manufacturing solution designed specifically for the production of steel floor decking panels. By combining two distinct floor deck profile forming systems into a single, robust frame, this 2-in-1 equipment maximizes production efficiency while significantly minimizing the workshop footprint. It is the ultimate space-saving and cost-effective choice for steel structure manufacturers looking to expand their product variety without investing in multiple standalone machines.
The core advantage of this machine lies in its compact, dual-layer design. By stacking two independent roll forming systems on one main frame, the equipment reduces the required factory floor space by over 40% compared to traditional single-layer setups. This intelligent layout not only optimizes your workshop but also drastically lowers infrastructure costs, including factory rent and facility maintenance expenses, making it particularly suitable for small and medium-sized steel structure factories.
Despite sharing a unified frame, the upper and lower layers operate completely independently, each equipped with its own dedicated roll forming stations, motors, and control systems. This allows the machine to seamlessly handle two different floor deck profiles (such as 720/750 or 688/915) without interference. Switching between the two profiles is incredibly fast and efficient, requiring only simple debugging and adjustments. This rapid changeover capability eliminates the downtime associated with swapping entire machines, ensuring zero idle time and maximizing your equipment’s order acceptance capacity.
The production process is fully automated and highly streamlined. Raw steel coils are smoothly uncoiled and guided into the precision roll forming stations, where high-grade rollers progressively shape the metal into exact floor deck profiles. The system is driven by a high-precision frequency conversion system, ensuring stable and controllable production speeds. Finally, an integrated PLC automatic control system manages the entire workflow—including length measurement, punching, cutting, and counting—ensuring clean, burr-free cuts with zero material waste.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
