Roll forming equipment supplier

More Than 30+ Years Manufacturing Experience

Double Layer Roll Forming Machine | 2-in-1 | Space Saving

Short Description:


Download as PDF

Product Detail

configuration

COMPANY PROFILE:

what is metal roll forming?

Product Tags

Product Overview
The Double Layer Roll Forming Machine is an innovative, highly integrated manufacturing solution designed to maximize production efficiency while minimizing workshop footprint. By combining two distinct profile forming systems into a single, robust frame, this 2-in-1 equipment provides a highly cost-effective and space-saving alternative to purchasing two separate machines. It is the ideal choice for manufacturers looking to expand their product variety without compromising on valuable floor space.

Space-Saving 2-in-1 Design
The most significant advantage of this machine is its compact, dual-layer architecture. By stacking two independent roll forming systems on one main body frame, the equipment reduces the required workshop floor space by up to 40% compared to traditional single-layer setups. This intelligent design not only optimizes your factory layout but also significantly lowers infrastructure costs, including factory rent, heating, and maintenance expenses.
Independent Operation & Quick Changeover
Despite sharing a single frame, the upper and lower layers operate completely independently, each equipped with its own PLC controller, motor, and hydraulic station. This allows for the simultaneous production of two different profiles, such as corrugated roofing and glazed tiles, without interference. Switching between the two profiles is seamless and highly efficient; operators can easily transition between models via the intuitive touch screen interface, requiring only simple adjustments and drastically reducing downtime.
Precision Forming & Automated Workflow
The production process is fully automated and highly streamlined. The workflow begins with an automatic decoiler and feeding platform, guiding the material smoothly into the main roll forming stations. High-quality rollers (such as 45# forged steel with hard chrome plating) ensure precise shaping and a smooth finish. The system concludes with a high-precision hydraulic tracking cutting mechanism that automatically measures and cuts the panels to the exact required length, ensuring zero material waste and consistent product quality.
Versatile Applications & Comprehensive Support
This versatile machine is widely used in residential, industrial, and commercial construction, producing high-quality roofing sheets and wall panels. Built to international quality standards, the equipment comes with a comprehensive warranty and lifelong technical tracking. We also provide dedicated after-sales support, including professional engineering services for overseas installation, commissioning, and operator training, ensuring your 2-in-1 production line operates at peak performance from day one.
白底图 5 4
  • Previous:
  • Next:

    • 微信图片_20220406094904 微信图片_202204060949041 微信图片_2022040609490423.png

    ♦ COMPANY PROFILE:

        Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc. 

    Advantages of Roll Forming A Metal Part

    There are several advantages of using roll forming for your projects:

    • The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
    • Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
    • It can provide better dimensional control than other competing metal forming processes.
    • Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
    • Roll forming is typically a higher speed process.
    • Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
    • Roll forming utilizes material more efficiently than other competing processes.
    • Roll formed shapes can be developed with thinner walls than competing processes

    Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.

    • RELATED PRODUCTS