Double Layer Single Sheet Forming Machine Details
As a high-performance automatic cold roll forming device, the Double Layer Single Sheet Forming Machine is specially designed to form metal sheets into two distinct profiles in a continuous production process. Integrating all key functions—from coil uncoiling and sheet leveling to precise feeding, roll forming, automatic cutting and finished product collection—it serves as an all-in-one solution that boosts productivity, saves workshop space and cuts down overall investment costs.
Key Features: The machine is equipped with two independent double-layer forming stations, allowing for simultaneous or separate production of two different profiles, such as trapezoidal sheets and corrugated sheets, which reduces workshop space occupation by half. With a PLC touch screen control system, it enables easy parameter setting and fully automatic operation, minimizing labor input and human errors. The forming rollers are crafted from high-grade alloy steel, ensuring excellent forming precision (with a tolerance of ≤±0.1mm), smooth profile surfaces and burr-free cuts.
Materials & Technical Specs: This machine is compatible with various metal materials, including galvanized steel sheets, color steel sheets and aluminum sheets. It supports a material thickness of 0.3-0.8mm (extendable to 1.2mm on request), a forming speed of 8-12m/min, and a standard voltage of 380V 3P 50Hz (customizable to meet different regional requirements). It adopts a hydraulic cutting method to achieve precise fixed-length cutting with clean, neat results.
Application Scenarios: It is widely applied in industrial plants, warehouses, commercial buildings, residential constructions, steel structure projects and prefabricated buildings. Its main function is to process high-quality roof panels, wall panels and other construction metal materials, meeting the diverse needs of modern building projects.
Quality Guarantee & After-Sales Service: Certified by CE and ISO9001, each machine undergoes strict quality inspection before delivery to ensure stable performance. We offer a 1-year warranty for the entire machine, lifelong maintenance services, as well as professional technical guidance and timely supply of spare parts to solve any operational problems for customers.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
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