Double Layer Single Sheet Forming Machine – Product Description
Product Overview
Key Features
- Double layer design: Two sets of forming stations in one machine, can produce two different profiles separately or simultaneously.
- High precision forming: Advanced roll forming technology ensures smooth surface, accurate size, and stable profile shape.
- PLC automatic control: User-friendly touch screen operation, easy to set parameters, adjust length and quantity.
- Stable and durable: Main frame made of thick steel plate, solid and reliable, long service life.
- High production efficiency: Fast forming speed, low failure rate, reducing labor cost.
- Safe and reliable: Equipped with safety protection devices, meeting international safety standards.
- CE certified: Comply with European standards, suitable for export and global market.
Main Structure & Components
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Manual decoiler
Stable uncoiling device, suitable for standard coil width and weight, easy to load and operate.
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Leveling device
Automatically levels the metal coil to eliminate deformation and ensure flat feeding.
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Feeding system
Precise feeding control, ensures stable material transmission during forming.
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Roll forming system
High-quality forming rollers made of durable alloy steel, processed by precision CNC machine tools.
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Hydraulic cutting system
Automatic fixed-length cutting, clean cut, no burrs, high precision.
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PLC control cabinet
Intelligent control system supports length setting, quantity counting, automatic stop, etc.
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Receiving table
Convenient for collecting finished products, neatly arranged, easy to pack and transport.
Technical Parameters (General Model)
- Material thickness: 0.3–0.8 mm
- Forming speed: 8–12 m/min
- Control system: PLC + touch screen
- Main motor power: 3 kW–5.5 kW (customizable)
- Hydraulic motor power: 3 kW
- Voltage: 380V 3P 50Hz (can be customized)
- Cutting mode: Hydraulic cutting
- Certification: CE
Advantages of Our Machine
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Space saving
Double layer structure replaces two single machines, greatly reduces floor space.
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Cost effective
One machine, two functions, lower investment cost and higher return.
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Easy operation
Workers can master operation quickly with simple training.
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Low maintenance
Stable structure, wearing parts are durable and easy to replace.
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Customizable service
Profile drawings, size, speed, voltage and color can be customized according to customer requirements.
Application
- Industrial factory buildings
- Warehouse roofs and walls
- Commercial buildings
- Residential construction
- Steel structure engineering
- Prefabricated buildings
Why Choose Us
- Professional manufacturer with rich experience in roll forming machine production.
- Strict quality control system, stable and reliable products.
- Custom design ability according to customer profile drawings.
- One-year warranty and lifelong after-sales service.
- Professional technical support for installation, debugging and training.
Packaging & Shipping
- Machine body: Stretch film + plywood case
- Main parts: Standard export wooden case
- Safe and suitable for sea transportation and land transportation
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
