High-Speed Auto Punching & Quick Change Cable Tray Roll Forming Machine
Boost your production efficiency with our intelligent cable tray manufacturing solution. Designed for Western market standards, featuring servo auto-punching and seamless specification switching.
Key Highlights (Why Choose This Machine?)
Intelligent Auto Punching System: Equipped with high-precision servo punching units. It automatically punches holes (ventilation, mounting, or custom patterns) inline during the forming process, eliminating the need for secondary drilling operations.
Rapid Specification Switching (Quick Change): Say goodbye to manual roller changing. Our machine features an advanced PLC-controlled size adjustment system. Switching between different tray widths, heights, and thicknesses is fast, automatic, and highly accurate.
High Precision & Stability: Built with heavy-duty components and top-tier brand electrical parts (e.g., Siemens, Mitsubishi, Schneider) to ensure long-term stability and meet strict Western quality tolerances.
User-Friendly PLC Control: A fully automated touch-screen interface allows operators to set production length, quantity, and punching patterns with ease.
Technical Specifications
Feature Specification
Machine Name Cable Tray Roll Forming Machine
Material Type Pre-painted Galvanized Steel, Stainless Steel, Aluminum
Material Thickness 1.0mm – 2.5mm (Adjustable)
Punching System Servo Auto Punching (Hydraulic/Mechanical options)
Size Change Method Automatic / Semi-Automatic Quick Change (No roller swap needed)
Forming Speed 10 – 20 meters/minute (depending on specs)
Control System PLC + Touch Screen (English Interface)
Power Supply 380V/50Hz/3Phase (Customizable to your local voltage)
Machine Workflow
Decoiler: Loads the metal coil automatically.
Leveling & Feeding: Straightens the material for precise feeding.
Servo Auto Punching: Punches holes accurately before forming.
Roll Forming: Shapes the flat sheet into the U-shaped or customized cable tray profile.
Cutting: Hydraulic cutting to the required length without stopping the machine.
Run-out Table: Collects the finished cable trays.
Perfect for Diverse Applications
This Cable Tray Roll Forming Machine is ideal for manufacturers producing:
Perforated Cable Trays
Ladder Type Cable Trays
Wire Mesh Trays
Custom electrical conduit solutions
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
