560 Arc Roof Tile Forming Machine
Product Description
The 560 Arc Roof Tile Forming Machine is a high-performance, fully automatic cold roll forming equipment specially designed for manufacturing high-quality arc-shaped metal roof tiles. It is engineered to transform various metal coils into standardized, aesthetically pleasing and structurally robust arc roof panels with consistent profiles, widely applied in industrial workshops, warehouses, stadiums, commercial buildings and large-span steel structure constructions.
Working Flow
- Decoiling: Automatic hydraulic decoiler unwinds raw metal coils steadily and continuously.
- Leveling: Equipped with a precision leveling device to eliminate coil stress and ensure flat sheet feeding.
- Feeding & Guiding: Servo motor-driven feeding system with accurate positioning and stable material conveying.
- Roll Forming: Multi-stage (16-22 stations) progressive cold roll forming system gradually bends flat sheets into preset 560 arc profiles.
- Hydraulic Cutting: High-precision flying cut-off device with servo control cuts panels to pre-set lengths with tolerance ≤±1mm.
- Stacking & Output: Automatic conveying and stacking system for finished products, convenient for collection and packaging.
Technical Parameters
- Model: 560 Arc Roof Tile Forming Machine
- Suitable Material: PPGI, GI, color-coated steel sheet, galvanized steel, aluminum-magnesium-manganese alloy (thickness 0.3-1.2mm)
- Feeding Width: 560mm (customizable)
- Forming Speed: 8-15m/min (adjustable via inverter)
- Roller Stations: 18-22 stations (customizable based on profile)
- Roller Material: High-quality 45# forged steel, CNC machined, quenched and hard chrome plated (HRC 58-62)
- Main Frame: Heavy-duty welded 350H-steel structure, stress-relieved, stable and durable
- Shaft Diameter: Φ70mm solid high-strength forged steel
- Drive System: Independent motor + gearbox + chain drive, powerful and stable
- Main Motor Power: 7.5KW
- Hydraulic Station Power: 5.5KW
- Control System: PLC + touch screen (Delta/Siemens), fully automatic operation
- Voltage: 380V/50Hz/3P (customizable per local standard)
- Machine Dimensions: ≈12000×1500×1600mm
- Machine Weight: ≈6-8 tons
Machine Features
- High Precision: Advanced PLC control system with servo motor positioning ensures accurate arc forming and length cutting, stable product dimensions and perfect arc smoothness.
- Durable Structure: Heavy-duty steel welded frame with solid shafts and high-strength rollers, ensures long service life and stable operation under high load.
- High Efficiency: Continuous automatic production with adjustable speed, high output, low labor cost and low energy consumption.
- Easy Operation: User-friendly touch screen interface for parameter setting (length, quantity, speed), one-button operation, easy for workers to master.
- Stable Performance: Equipped with safety protection devices, emergency stop system, fault self-diagnosis and alarm functions.
- Low Maintenance: High-quality components and reasonable design, reduce wear and maintenance frequency.
- Customizable: Can be customized with different decoiler capacity (5T/8T/10T), pre-shearing device, film coating device and post-stacking system.
Advantages
- Produces arc roof tiles with excellent waterproof performance, wind resistance and load-bearing capacity.
- Finished products feature beautiful appearance, smooth surface, no scratch and high consistency.
- Suitable for long-term outdoor use, strong corrosion resistance and long service life.
- Ideal equipment for metal roofing manufacturers and construction enterprises to improve production efficiency and product quality.
Application
Widely used for producing arc roof panels for large-span buildings such as factories, warehouses, supermarkets, exhibition halls, gymnasiums, airports, railway stations, and also for curved wall panels, canopies and special arc-shaped structural components.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
