Arc Single Panel Processing Machine For Steel Structure
Product Description
Arc Single Panel Processing Machine For Steel Structure is a professional automatic cold roll forming equipment, specially developed for the processing and production of arc-shaped metal single panels in steel structure engineering. Integrating the core advantages of high efficiency, energy saving and flexible radian customization, it realizes one-stop automated production from automatic uncoiling, sheet leveling, precise feeding, progressive roll forming, arc shaping to fixed-length cutting and finished product collection. It is widely applied in steel structure projects such as industrial workshops, stadiums, large-span warehouses, steel structure buildings and prefabricated buildings, mainly used for manufacturing arched roof panels, curved wall cladding, steel structure decorative arc components, canopy panels and other high-quality metal single panel products that meet steel structure engineering standards.
As the core selling point, the high efficiency & energy saving performance of this machine is outstanding, perfectly adapting to the large-batch production needs of steel structure projects. It adopts an optimized variable frequency drive (VFD) system and an energy-saving main motor, which can automatically adjust the power output according to the production load, reducing idle energy consumption by 20%-30% compared with traditional equipment. The continuous forming speed can reach 15-35m/min, which is 30% higher than ordinary arc forming machines, enabling efficient completion of large-volume arc single panel processing tasks in steel structure projects, shortening the construction period and reducing production costs.
In addition, the machine is equipped with a flexible and adjustable radian customization function, which can fully meet the diverse design requirements of different steel structure projects. It supports free customization of arc radians, ranging from small-radius arcs (R≥30mm) to large-span arcs (R≤20m), and can be precisely adjusted according to the specific structural design of steel structure buildings. The radian positioning is accurate, with an error controlled within ±0.1mm, ensuring that each metal single panel has a uniform curvature, smooth surface and consistent dimensional accuracy, which can perfectly match the assembly requirements of steel structure components, avoiding assembly errors and improving project quality.
Aiming at the high stability and durability requirements of steel structure processing equipment, the machine adopts a heavy-duty integrated welded steel frame, which is processed by high-temperature annealing to eliminate internal stress, effectively enhancing the rigidity and stability of the whole machine. It can operate stably for a long time under high-load production conditions, with low vibration and low noise, avoiding the impact of equipment shaking on forming precision. The core forming system adopts multi-pass progressive roll forming technology, and the forming rollers are made of high-quality alloy steel, through precision turning, quenching and hard chrome plating treatment (surface hardness up to HRC 58-62). This not only ensures the wear resistance and corrosion resistance of the rollers, prolonging their service life to more than 5 years, but also ensures that the metal sheet is gradually deformed during the forming process, without scratches, wrinkles, springback or material damage, meeting the high-quality requirements of steel structure components.
For operational convenience, the equipment is equipped with an intelligent PLC control system and a large-size touchscreen human-machine interface, which is simple and intuitive to operate. Operators can easily set key parameters such as forming speed (15-35m/min, stepless adjustable), processing length, arc radius and cutting frequency, and can store up to 50 sets of product specifications and radian parameters, realizing one-key switching of production tasks. The control system is also equipped with automatic fault diagnosis, overload protection and emergency stop functions, which can quickly alert and locate faults, effectively reducing downtime and ensuring safe and stable production in large-batch steel structure processing.
This equipment has strong material adaptability, which is perfectly suitable for the metal materials commonly used in steel structure projects, including color-coated steel, galvanized steel, aluminum-magnesium-manganese alloy, stainless steel and other materials, with applicable sheet thickness ranging from 0.3mm to 1.5mm, and applicable sheet width can be customized according to the design requirements of steel structure projects (300mm-1200mm). In addition to radian customization, we can also provide personalized customization services according to the specific needs of steel structure projects, such as adjusting the forming profile, improving processing precision, and optimizing energy-saving performance, to fully meet the individual production needs of steel structure manufacturers and construction enterprises.
With the dual advantages of high efficiency, energy saving and flexible radian customization, plus high forming precision, simple operation and low maintenance cost, this machine is an ideal special processing equipment for steel structure manufacturers, metal processing enterprises and construction enterprises engaged in steel structure projects. It can help enterprises reduce manual operation, save energy costs, improve product quality and production efficiency, ensure the smooth progress of steel structure projects, and enhance market competitiveness in the steel structure processing field.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
