Hydraulic Cutting Trapezoidal Forming Machine Product Description
The Hydraulic Cutting Trapezoidal Forming Machine is a professional, high-precision cold roll forming equipment specially developed for the continuous production of high-quality trapezoidal metal sheets. Integrating uncoiling, feeding, precision roll forming, fixed-length hydraulic cutting, and automatic stacking into an integrated production line, this machine focuses on the core advantage of hydraulic cutting—stable performance, strong cutting force, and smooth cutting surface. It significantly reduces manual intervention, minimizes human error, and improves production efficiency by up to 60% compared to semi-automatic models, becoming an indispensable core equipment for modern trapezoidal sheet manufacturing in various industries.
Equipped with an advanced PLC control system and a user-friendly touchscreen operation interface, the machine enables operators to easily set key production parameters (such as sheet length, forming speed, and trapezoidal profile specifications) with one click. It can store 50+ sets of production recipes, realizing quick switching between different specifications of trapezoidal sheets, which greatly improves production flexibility. The intelligent control system ensures stable operation and precise parameter control, with an error range of ≤ ±0.3mm in forming precision, fully meeting the strict requirements of various industrial and civil application scenarios. It also supports multi-language customization to adapt to the operating habits of operators in different regions.
Focusing on high precision, product quality and the core advantage of hydraulic cutting, the machine adopts high-grade 45# forged steel forming rollers, which are subjected to CNC precision machining, heat treatment, and 0.05mm thick hard chrome plating. The smooth and wear-resistant roller surface effectively avoids scratches, abrasions, or color fading on the surface of metal sheets during the forming process, ensuring the aesthetic and corrosion resistance of finished products. With 12-20 multi-stage incremental bending forming stations, the produced trapezoidal sheets have uniform cross-section, flat surface, no deformation or burrs, and strict dimensional tolerance (≤ ±0.3mm), fully complying with international construction and industrial quality standards. The core hydraulic cutting unit is equipped with CR12 mold steel blades and a high-pressure hydraulic system, achieving fast, smooth, and error-free fixed-length cutting—even for thick metal sheets, it can ensure clean cutting edges without burrs, reducing material waste and ensuring consistent sheet length accuracy.
The machine adopts a heavy-duty welded frame made of 350# H-beam steel and 18mm thick supporting steel plates, which has strong bearing capacity, excellent stability, and long service life—effectively avoiding machine vibration during high-speed operation, which is the key to ensuring forming precision and stable hydraulic cutting. Key components (motor, bearing, gear, PLC system, hydraulic pump) are selected from well-known international brands such as Delta, Siemens, Omron, and Bosch, ensuring reliable operation, wear resistance, and corrosion resistance, and minimizing downtime. The machine also provides a 1-3 year warranty for core components, supported by 24/7 online after-sales service and spare parts supply, to timely solve operational problems for customers.
This machine has strong flexibility and customization capabilities to meet the diverse needs of trapezoidal sheet production. It is suitable for a variety of metal materials, including color-coated steel (PPGI), galvanized steel, aluminum alloy, and plain steel, with a material thickness range of 0.3-2.5mm (optimized for hydraulic cutting performance) and a sheet width of 300-1500mm (customizable). It can produce plain, embossed, perforated, and edge-curled trapezoidal sheets, adapting to different functional requirements of roofing, wall cladding, workshop partitions, warehouse shelves, and other industrial and civil applications. In addition, the power supply (380V/50Hz 3-phase or 220V/60Hz) and machine color can be customized according to regional standards and customer preferences.
With a forming speed of 8-25m/min (customizable) and a daily output of up to 8,000 meters, the machine realizes continuous high-volume production of trapezoidal sheets, effectively reducing labor intensity and labor costs. The hydraulic cutting system features fast response and high efficiency, matching the high-speed forming process to avoid production bottlenecks. It is equipped with complete safety protection devices, including emergency stop buttons, safety guards, and anti-skid devices, ensuring the safety of operators during operation. The low-noise design (≤75dB) and energy-saving structure also make it an environmentally friendly and cost-effective production solution for trapezoidal sheet processing.
Widely used in building material factories, steel structure workshops, prefabricated housing projects, large-scale construction sites, warehouses, and manufacturing plants, the Hydraulic Cutting Trapezoidal Forming Machine provides a comprehensive, efficient, and reliable production solution for trapezoidal sheet manufacturing. It helps customers improve production efficiency, reduce costs, and enhance market competitiveness. The machine has passed CE and ISO 9001 certifications, supports OEM/ODM customization, and provides video installation guidance and operator training to meet the diverse needs of global customers in the trapezoidal sheet processing industry.
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.
